PCA News

PCA Operates Streamlined OEM Wire Harness Design and Production

wire harness assembly, wire harness connectors, wiring harness connectorsIn the 30 years since it was founded, PCA Precision Cable Assemblies has undergone a lot of changes. They started with manufacturing battery cables and ground straps in 1980. Then they added production of wire harness designs in 1994.

As they’ve continued to evolve, PCA has had an eye on logistics and quick response times for clients. In today’s business climate, uncertain government mandates—surrounding the pandemic—are a certainty. PCA’s streamlined operation continues to deliver quality OEM wire harnesses and other products quickly, while optimizing costs.

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OEM Wire Harness Manufacturing

Wire harness manufacturing is the act of producing a set of wires, cables, connectors and terminals that control a vehicle’s electrical system. Wire harnesses relay electrical power and information to outlying components such as:

  • Alternatorswire harness assembly, wire harness connectors, wire harness manufacturing, oem wire harness manufacturing
  • Audio Systems
  • Batteries
  • Blower Motors
  • Computers
  • Engines
  • Fuel Injectors
  • Fuses
  • Implements
  • Refrigerated Semi Trailers
  • Snowplows
  • Winches
  • Windshield Wipers
  • And, everything else that is found in a vehicle that is controlled electrically

An engine wiring harness acts as a lifeline to these devices.

In the high performance Original Equipment Manufacturing (OEM) marketplace, there is always a need to make an engine wiring harness more reliable, smaller and with higher electrical capabilities. These environments normally require continued and consistent wire harness performance where inoperativeness cannot be tolerated. These wire harnesses are known as Class 3 and are used in vehicles that operate in harsh and unforgiving environments.

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PCA News

What is an Engine Wiring Harness?

engine harness

An engine wiring harness manufactured by PCA

An engine wiring harness is an organized set of wires, cables, connectors and terminals that controls a vehicle’s electrical system. Engine wire harnesses relay electrical power and control information to outlying components such as:

  • Alternators
  • Audio Systems
  • Batteries
  • Blower Motors
  • Computers
  • Fuel Injectors
  • Fuses
  • Windshield Wipers
  • And everything else that is controlled electrically that you can find in a vehicle

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PCA News

What is a Wire Harness Assembly?

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A wire harness assembly is also known as a wire harness, cable harness, cable assembly, wiring assembly or wiring loom. A wire harness is an intricate assembly of electrical wires, cables and connectors that transmits electrical power and information signals.

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PCA News

Precision Cable Assemblies is Ahead of the ISO 9001:2015 Certification Rush

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ISO 9001:2015 USA/MEXICO Click to download current certificate

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Previously certified as ISO 9001:2008 at all facilities, Precision Cable Assemblies (PCA), has completed the audit process that will update their certifications to the latest version of ISO 9001 which is 9001:2015. Companies that are currently ISO 9001:2008 certified have until September 2018 to become ISO 9001:2015 certified. PCA is beating the rush by completing the certification of their facilities located in Brookfield, Wisconsin, Waukesha, Wisconsin, QingDao City, China and Guadalupe, Mexico.

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wire harness manufacturing process, molded cable assemblies, wire harness production
PCA News

PCA Improves Wire Harness Manufacturing Process with 100% Physical Inspection System

The wire harness manufacturing process can be challenging given the manual assembly tasks it involves, and the specifications that must be met. Quality standards are very high, particularly in the heavy transportation and off road vehicle and equipment sectors, with minimal error rates allowable.

Quality inspection procedures of the wire harness manufacturing process have generally focused on circuit presence and electrical continuity. This type of inspection also functions as a verification of the presence of correct electrical connectors or components and is conducted on the wire harness assembly board. However, this type of testing does not verify the presence of non-conducting elements of a harness like TPAs, boots, clips and zip ties, or the proper assembly of multi-part electrical connectors.

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