Custom Cable Overmolding Assemblies

Precision Cable Assemblies custom cable overmolding, overmolded cable assemblies and custom cable assemblies, offer many advantages including durability, customization and styling.

With our on-site injection molding equipment and design capabilities, we are able to provide a variety of overmolded terminal configurations. We will customize existing molds, or design new ones, to meet any wire harness specification. Common production requirements range from a single pin or receptacle to multi cavity molds and include parts that have a variety of colors or that must be produced at different temperatures. Custom overmolded cable assemblies also provide environmentally resistant seals at connection points that keep out dust, water, moisture, dirt and debris.

If you are an Original Equipment Manufacturer and need a redesign of a custom cable overmolding project, contact Precision Cable Assemblies today for your application review.

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Battery Interconnects
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SAE Molded Plugs
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Custom Molded Plugs

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Battery Cable Interconnect Overmolds

  • Typical overmolding colors are red and black, other options available
  • Double terminal options for retained nut and/or static post
  • Double end, single end and center terminal options
  • Configurations for single wire or multiple wire segments
  • Standard and Custom retained boot options

SAE Cable Overmolded Plugs

  • .156 and .180 Bullet and Receptacle Terminals
  • Straight and 90° Configurations
  • 1, 2, 3, 4, 6, & 8 pin standard SAE overmold configurations
  • Molded Color Options
  • Mating options to 2 and 3 pin configurations for overmolded diodes, TVS diodes, and resistors
  • Multiple shutoffs for various wire exit configurations
  • Brass, Tinned Brass and Silver/Nickel plating options
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Overmold Customization and Styling

  • Custom overmolded connectors can be designed to meet most applications, typical designs allow the following features to be specified:
    • Material Compounds (PVC, Thermoplastic Elastomers (Santoprene, Uniprene, etc.)
    • Material Durometer
    • Color
    • IP Rating against Dust/Dirt/Moisture
    • Ergonomic and Style Factors
    • Mating Force of terminals and molded connectors
    • Keying Features to control Mating
    • Temperature Requirements
    • Terminals and Terminal Plating
    • Amperage Rating and Allowable Gage Ranges of Wires in the Connector